Consulting and Design Provide the First Step

M+W Process Industries offers services covering the complete value chain for a production facility from a single source. We provide you with advice and take responsibility for process design, automation and facility of your production system. As a partner with a long track record in the consumer and beauty care sector, we have the process know-how for manufacturing all standard forms and applications. When you place your trust in the experience we have in plant construction, you will derive benefit from a high level of certainty and expertise right from the start.

Consulting

• Consultation on all aspects of the process, facility and infrastructure
• Master planning
• Due diligence studies
• Feasibility studies for process technology, mechanical, electrical and architectural services
• Benchmarking/site selection
• EU-GMP/FDA consulting and design revenues
• Value engineering/construction revenues
• Process simulation

Design

• Basic design
• Permitting
• Detail design/shop drawings
• Hygienic design

Construction and Realization Shows Competence

You have the option of taking advantage of the entire package or individual services. Our objective is optimum realization of your systems, whether this relates to a conversion job or a turnkey project. Our dedicated team adjusts its role to suit individual circumstances. Quality and efficiency are always a top priority. Our specialists have a profile of interdisciplinary knowledge that ensures optimum information flow between the different installation disciplines. We have proven project management and processing methods and we work together with you in an integrated team. Your  project will result in a product with a successful outcome within the defined framework for costs and schedule.

Construction

• Coordination of all trades/disciplines
• Project management
• Construction management/construction and assembly supervision
• Authority engineering
• Procurement management
• General designer (EPCMV)
• Project execution as general contractor
  
  • Design and build (EPC)
  • Turnkey (type of contract, e.g. GmaxP)

Type of Projects

• Rebuilding/revamping
• Extension
• New construction

Project Management

• Coordination for all services
• Scope management
• Schedule management
• Cost management
• Communication management
• Quality management
• Safety management
• Risk management
• Procurement management
• Construction management
• Start-up management

Process Technology

• Calculations/balances
• Block flow diagrams, process flow diagrams
• P+ID development
• Process layout development
• Process simulation

Mechanical and Equipment Engineering

• Equipment dimensioning and optimization
• Equipment data sheets and specifications
• Inquiry and purchase packages

Building Services and clean room technology

• Ventilation technology
• Utilities technology and sanitary systems
• High, medium and low voltages systems, communications systems
• Clean room technology and finishes
• Tender documents

Plant Design and CAD

• Laser scanning of existing installations
• 2D and 3D CAD/CAE plans for all disciplines
• Equipment arrangement
• Piping class development
• Pipe design, duct layout, routing
• Pipe component dimensioning
• Piping calculations
• Support design
• Steel construction, master design
• Tender documents

Civil and Architecture

• Architectural services including structural design
• Landscaping
• Site development
• Structural engineering
• Expert reports
• Tender document

Other Services

• Logistic system design
• Laboratory design

Automation Engineering*

• Instrumentation, process automation, building automation
• Manufacturing Execution System (MES) and Enterprise Resource Planning System (ERP)
• Vertical system integration
• Tender documents
• Specifications

* Supported by sister company M+W Process Automation GmbH

Environment and Energy

• CO2 Footprint
• Water- and waste water management
• Alternative energy solutions (solar, biomass-power plants)
• Energy recovery and optimization
• Green builiding certificate preparation

Authority Engineering

• Authority management
• Execution of building application processes in compliance with federal building regulations
• Execution of approval processes in compliance with BImSchG Bundes-Immissionsschutzgesetz (federal emissions control law)
• Advice on water law, waste law, emissions and hazardous incident regulations

Compliance, Qualification and Validation

• EMA-/FDA-GMP consulting • Qualification and validation master plans (QMP+VMP)
• Risk analyses
• Qualification (DQ/IQ/OQ/PQ)
• Cleaning and process validation
• Computer system validation

Type of Contracts

• Engineering services
• EPCMV
• Design and build
• Turnkey (GmaxP)

Technical Facility Management

• Maintenance/customer services
• Requalification
• Recalibration
• GMP and non-GMP measurements
• Contract management for maintenance services
• Maintenance documentations